Introducing Omtec Pop Up Ball Transfer Strips
Omtec’s Pop Up Ball Transfer Strips revolutionize the functionality of roller conveyors by introducing a dynamic and efficient way to handle material transfers and repositioning. Available with or without end tabs, these strips are designed to seamlessly integrate into existing conveyor lines or can be customized for unique projects and applications.
Design and Utility of 90-Degree Pop Up Ball Transfer Strips
The 90-degree Omtec Pop-Up Ball Transfer Strips are specifically engineered for applications that require precision and minimal effort in moving items across a plane. These strips are ideal for locations in the conveyor system where items need to be redirected or reoriented.
Effortless Operation
The operation of the Omtec Pop Up Ball Transfer Strips is remarkably straightforward and user-friendly. At the flip of a switch, the Omtec PBT Ball Transfer Units are activated, rising above the conveyor rollers. This elevation allows items to be smoothly transferred off of the conveyor line with minimal manual effort, optimizing workflow and reducing labor intensity.
When the items have been successfully transferred or need to continue along the conveyor unaffected, another flip of the switch causes the Omtec PBT Ball Transfers to retract below the level of the conveyor rollers. This retraction ensures that other items can pass over the area without interference from the ball transfer units, maintaining a seamless flow along the conveyor line.
Customization and Flexibility
Omtec’s commitment to versatility is evident in the customizable options available for the Pop Up Ball Transfer Strips. These strips can be fabricated in any length to suit the specific requirements of various industrial environments. Furthermore, the number of pneumatic ball transfers within each strip can be adjusted and placed at any desired center lines, with a minimum spacing of 2 inches (50.8mm) between each unit. This flexibility allows for precise alignment and spacing tailored to specific operational needs.
Pneumatic Operation and Air Supply
Driven by a pneumatic system, Omtec PBT Ball Transfers operate efficiently with a single air feed line. This line, typically a 0.180 I.D. x 0.265 O.D. polyurethane tube, runs underneath the strip connecting the first and last ball transfer units. While the standard supplied tube is 8 inches (203mm) long and positioned between the first and second ball, customization options allow for any length or placement of the tube as per the installation requirements.
Minimal Air Volume Requirement
The design of the Omtec Pop Up Ball Transfer Strips ensures that air consumption remains minimal, making these units both cost-effective and environmentally friendly. Each cycle of raising and lowering one ball consumes merely .00038 cubic feet (.0000108 cubic meter) of air. Given this low usage, air volume typically does not pose a limitation in their operation, even in environments with restricted air supply resources.
Control Options
Omtec Pop Up Ball Transfer Strips can be operated using almost any air control device, providing great adaptability to different industrial control systems. The majority of installations utilize simple non-electric foot and hand valves for operation due to their reliability and ease of use. However, for environments requiring automated or remote operation, sensing device operation with electric solenoid valves is also possible. Omtec offers a variety of control kits designed to meet the diverse needs of modern industries.
Enhanced Productivity and Efficiency
By integrating Omtec Pop Up Ball Transfer Strips into your conveyor system, you can expect a significant enhancement in both productivity and operational efficiency. These units not only facilitate faster and smoother transitions of items across the conveyor but also reduce the physical demands on workers, contributing to a safer and more ergonomic workplace.
Safety and Durability
Safety is a paramount concern in any industrial setting, and Omtec’s Pop Up Ball Transfer Strips are designed with this in mind. Their ability to retract completely below the conveyor surface prevents accidental snags or bumps that could disrupt the conveyor’s operation or cause injury.
Conclusion
Omtec Pop Up Ball Transfer Strips represent a sophisticated solution to modern material handling challenges. With their robust design, minimal air consumption, and flexible control options, these strips are essential for businesses looking to improve their conveyor systems. Whether for straightforward transfers or complex assembly lines, Omtec’s innovative technology ensures that your operations remain efficient, safe, and adaptable to the evolving demands of the industry.
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Omtec Pop Up Ball Transfers like virtually all pneumatically operated components require Filtered, Regulated and Lubricated compressed air to operate.
