…an applied science concerned with designing and arranging people and work flow so that the human, parts and products interact in the most efficient, productive and safe manner.

— Also called biotechnology, human engineering, and human factors

Many industries have successfully implemented ergonomic solutions in their facilities as a way to address their workers’ MSD injury risks. These interventions have included modifying existing equipment, making changes in work practices and purchasing new tools or other devices to assist in the production process. Making these changes has reduced physical demands, eliminated unnecessary movements, lowered injury rates and their associated workers’ compensation costs, and reduced employee turnover. In many cases, work efficiency and productivity have increased as well. Simple, low-cost solutions are often available to solve problems. Use the information on this page to see what has worked for others in your industry or in other industries.

Since 1984 OMTEC Corp has specialized in Ergonomics with its unique products Patented in 21 countries. Our products literally help all employees produce more, rotate, and transfer heavy or awkward products around so you can easily position the product in a comfortable position. By doing this you are now not as tired at the end of the day, you are not sore from working harder to move a product than that actual task itself. Finally you get to wake up energized and ready for a productive work day. Not only does this benefit the employee but it really benefits the Employer.

When it comes to moving objects down a conveyor line, efficiency and safety are paramount. Brute force is often not the most effective method, as it can lead to worker fatigue, injury, and damage to the products being transported. Instead, leveraging ergonomic solutions and smarter technology can greatly enhance the process. Here are some strategies to help move objects down the conveyor line more effectively:

Implement Ergonomic Material Handling Equipment

Using ergonomic material handling equipment like Omtec’s Pop-Up Ball Transfers and Insert Rollers can transform a standard conveyor line into a more versatile and worker-friendly environment. These tools allow for easy directional changes and positioning of objects without the need for excessive force. This reduces strain on workers and increases productivity.

Utilize Automated Systems

Incorporating automated systems such as motorized conveyor belts or automated guided vehicles (AGVs) can significantly reduce the need for manual pushing and pulling of objects along the line. These systems are designed to handle heavy loads and move them efficiently from one point to another, which not only speeds up the process but also minimizes the physical exertion required from workers.

Optimize Conveyor Layout

Optimizing the layout of the conveyor line can also help in moving objects more smoothly. Ensure that the conveyor is set at an appropriate height to prevent workers from bending excessively or reaching too high, which can lead to musculoskeletal problems. Additionally, consider the placement of curves and junctions to minimize bottlenecks and ensure a steady flow of materials.

Train and Educate Employees

Training employees on proper lifting techniques and the use of ergonomic tools is crucial. Educating them about the mechanics of the conveyor line and how to operate it safely ensures that they can handle materials more efficiently and are aware of how to avoid common hazards.

Regular Maintenance Checks

Regularly checking and maintaining the conveyor line and associated equipment ensures that everything is in optimal working condition. This includes checking for any potential obstructions or mechanical issues that could impede the movement of objects. Proper maintenance not only prolongs the life of the equipment but also ensures safety and efficiency on the production floor.

By adopting these strategies, the movement of objects down a conveyor line can be optimized, reducing reliance on brute force while enhancing overall operational efficiency and safety.